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The production program of the TAJMAC-ZPS is composed of high-performance machining centres, Swiss-type Lathes and multispindle automatic machines. All these machines found their usage in the most demanding industrial branches on all markets of the world and gained a very good reputation for their high-level technical parameters, accuracy and reliability.
The vertical machining centres are high-performance machines intended for complex chip machining. They are suitable for tool shops, for power machining and when equipped with a pallet changer, they also find their employment in the automotive industry. The work table, whose upper surface serves for workpiece clamping, is traveling in the longitudinal direction (X-axis) along guide-ways of the cross saddle. The cross saddle is moving along guide-ways of the base in the transverse direction (Y-axis). The spindle head moves in the vertical direction (Z-axis) along the guide-ways of the column. All guide-ways are formed by linear guides with rollers. Optionally, it is possible to equip the machines with the 4th of 5th CNC axis and with a wide range of other technological optional equipment.
The horizontal milling centres are equipped with a pallet changer with two pallets and a tool changer with automatic tool change function. The machines are intended for productive and complex machining of moulds, dies and workpieces of a flat or box shape made of steel, cast iron and light metal alloys clamped on the work table. They are suitable for mass production. They enable milling operations in three mutually perpendicular coordinate axes X, Y and Z. The rotary table (B-axis) enables machining from several sides.
The gantry-type machining centres are highly productive machines with wide range of application when machining complicated spatial shapes in three or five axes. Due to high dynamics, very high rigidity and damping characteristics of the machine structure, they enable utilization of HSC technologies advantages. The gantry-type machines have their spindle mounted in a motor spindle unit built-in in the sliding ram. All movements of the machine are realized by linear guide-ways with rollers. Measuring of position in the X, Y and Z axes is carried out directly by absolute measuring units.
The multipurpose machining centres of upper gantry-type enable complex machining of spatially complicated and technologically demanding workpieces as well as of combined shapes, both within five-axis milling operations and full-featured turning operations. The find their use not only in the branches of classical engineering but also in the automotive, plastics and pressing industry. Thanks to their ability to machine in up to six axes with simultaneous possibility of turning, they find their use in demanding areas of engineering and aviation.
Mechanical machines of AC series
Traditional concept of cam-controlled turning lathes for large-lot and mass production. The basic configuration is with 6 or 8 spindles, with controlled motors of spindle drives and feeds.
Numerically controlled machines of TMZ series
Fully CNC controlled machines in 5, 6 and 8 spindles configuration. Suitable for serial production of technologically highly demanding workpieces.
We introduce a highly productive Swiss-type Lathes for manufacturing of round bars up to diameter of 32 mm (36 mm) as well as square and hexagon bars. These automatic lathes with sliding headstock expanded the production program of TAJMAC-ZPS a. s. after MANURHIN K’MX acquisition in 2004 and transfer of production from French Mulhouse into the city of Zlín.
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The machine is no longer just iron that produces more iron. Machine control systems are becoming more sophisticated and allow us to work with them in more depth.
That is why we at TAJMAC-ZPS, a.s., also focus on digital solutions that will allow us to work better with machines, check their conditions and digitally improve their properties. These are mainly products in the ReCON product line, namely:
TAJMAC-ZPS, Inc. also focuses on the development and production of modern machinery and its automation.
The main goal of this industry sector is to achieve greater efficiency and optimization in the production process. One of our key tools to achieve this goal is our innovative ReCON OPC UA platform.
The indisputable advantage of automation is the reduction of human error and dependence on manual processes. As a result, we are able to achieve higher production quality and optimize resource utilization.
An illustrative example of this technology is the Production Cell 4.0, which is able to reduce the cost of preparation time through its operation, thus enabling us to produce small-scale production at the price of large-scale production.
The ZPS MCV1060i vertical machining centre covers the whole scale of technologies from the power up to the high-speed machining.
The ZPS MCV1260i vertical machining centre is a highly productive machine for the complex chip machining in the X, Y, Z axes.
The ZPS MCV1680i vertical machining centre is a highly productive machine for the complex chip machining.
The ZPS MCV2080i vertical machining centre is a highly productive machine for the complex chip machining.
The ZPS MCH630i is a horizontal milling centre equipped with pallet changer with two pallets and with tool magazine with automatic tool changing.
The ZPS MCH800i production horizontal machining centre is utilizable for the whole range of technologies from the power up to the high-speed machining.
The ZPS MCH1000i production horizontal machining centre is utilizable for the whole range of technologies from the power up to the high-speed machining
ZPS MCG810i is a highly productive machine with a wide range of utilization when machining complicated spatial shapes in three or five axes.
ZPS MCG820i is a vertical milling centre of upper gantry type with two separate removable tables or one fixed and one rotary table in a common or divided working space.
The ZPS MCG1000i machine is a multifunctional machining centre of upper gantry-type designed for complex machining of spatially complicated and technologically demanding workpieces as well as of combined shapes, both within five-axis milling operations and full-featured turning operations.
The ZPS MCG2318i gantry-type machining centre is, thanks to its parameters, predetermined not only for machining of spatial workpieces of complicated shapes in the branches of classical engineering but also in the automotive, plastics and pressing industry. It enables machining up to six axes.
The ZPS MCG3022i gantry-type machining centre is, thanks to its parameters, predetermined not only for machining of spatial workpieces of complicated shapes in the branches of classical engineering but also in the automotive, plastics and pressing industry. It enables machining up to six axes with simultaneous possibility of turning.
ZPS MCG810i is a highly productive machine with a wide range of utilization when machining complicated spatial shapes in three or five axes.
ZPS MCG820i is a vertical milling centre of upper gantry type with two separate removable tables or one fixed and one rotary table in a common or divided working space.
The ZPS MCG1000i machine is a multifunctional machining centre of upper gantry-type designed for complex machining of spatially complicated and technologically demanding workpieces as well as of combined shapes, both within five-axis milling operations and full-featured turning operations.
The ZPS MCG2318i gantry-type machining centre is, thanks to its parameters, predetermined not only for machining of spatial workpieces of complicated shapes in the branches of classical engineering but also in the automotive, plastics and pressing industry. It enables machining up to six axes with simultaneous possibility of turning.
The ZPS MCG3022i gantry-type machining centre is, thanks to its parameters, predetermined not only for machining of spatial workpieces of complicated shapes in the branches of classical engineering but also in the automotive, plastics and pressing industry. It enables machining up to six axes with simultaneous possibility of turning.
Basic configuration with 6 transversal, 6 longitudinal saddles and 4 cross saddles, Siemens Simodrive motors with continuous regulation, possibility of machine modification for spindles stop - the 620SAC configuration, possibility of machining diameters up to 20mm.
Basic configuration with 6 transversal, 6 longitudinal saddles and 4 cross saddles, Siemens Simodrive motors with continuous regulation, possibility of machine modification for machining of 42 mm maximal diameter - the 642AC configuration, both models can be modified for spindles stop - the 632SAC and 642SAC configuration.
Basic configuration with 6 transversal, 6 longitudinal saddles and 4 cross saddles, Siemens Simodrive motors with continuous regulation, possibility of machine modification for machining of 67 mm diameters - the 667AC configuration, the 657AC model can be modified for spindles stop - the 657SAC configuration.
Basic configuration with 8 transversal, 8 longitudinal saddles and 4 cross saddles, Siemens Simodrive motors with continuous regulation, possibility of machine modification for machining of 42 mm maximal diameter - the 842AC configuration, both models can be modified for spindles stop - the 832SAC and 842SAC configuration.
Six-spindle fully CNC-controlled automatic lathe of high accuracy, rigidity and speed. It is designed for mass and serial production of precision components from bar material up to a maximum of ø 20 mm (ø 24 mm).
High productivity is enabled by a total of 21 CNC-controlled axes and another 13 available for special accessories and 6 spindles with a maximum speed of 6,000 rpm. Spindle drum indexing: 0.7 s. The Fanuc i30-B plus control system and two operator panels ensure comfortable and friendly machine operation.
Basic configuration with 5 cross saddles, TM configuration – up to 24 controlled axes and synchronous speeds of spindles, TMZ configuration – up to 30 controlled axes and independent speeds of the spindles, integrated automatic bar magazine, control system and motors: Fanuc.
Basic configuration with 5 cross saddles, 6 longitudinal saddles and 1 parting-off slide, up to 44 numerically controlled axes, independent speeds of the spindles, Siemens Sinumerik 840D sl control system, Simodrive motors.
Basic configuration with 7 cross saddles, 8 longitudinal saddles and 1 parting-off slide, up to 56 numerically controlled axes, independent speeds of the spindles, Siemens Sinumerik 840D sl control system, Simodrive motors.
Basic configuration with 7 cross saddles, 8 longitudinal saddles and 1 parting-off slide, up to 62 numerically controlled axes, independent speeds of the spindles, Siemens Sinumerik 840D sl control system, Simodrive motors.
THE MANURHIN K’MX 413 is designed for productive machining of parts for bars with a maximum diameter of 13 m or 16mm
THE MANURHIN K’MX 432 is designed for productive machining of parts for bars with a maximum diameter of 32 m or 36mm (adjustment of bar end is needed)
THE MANURHIN K’MX 532 TREND is designed for productive machining of parts for bars with a maximum diameter of 32 m or 36mm (adjustment of bar end is needed)
THE MANURHIN K’MX 632 DUO is designed for productive machining of parts for bars with a maximum diameter of 32 mm or 36 mm (adjustment of bar end is needed)
THE MANURHIN K’MX 732 EVO is designed for productive machining of parts for bars with a maximum diameter of 32 m or 36mm (adjustment of bar end is needed)
THE MANURHIN K’MX 816 CLEVER is designed for the productive machining of parts for bars of a maximum diameter of either 16mm or 20mm.
THE MANURHIN K’MX 1032 is delivered in two versions –one for bars Ø 32 and one for bars Ø 36 mm (bar preparation is needed).
| Project: | Qualified employees |
| Programme: | The Operational Programme Human Resources and Employment |
| Project realization: | 2011 – 2012 |
| Funding: | CZK 220K |
Project is aimed at qualified education of employees.
| Project: | Professional practice for young people under 30 years in the Zlín region |
| Project number: | CZ.1.04/2.1.00/70.00057 |
| Realization: | 1st February 2014 – 31st January 2015 |
The TAJMAC-ZPS, a.s. has joined the project “Professional practice for young people under 30 years in the Zlín region”.
The project was financed by 85 % from funds of the ESF through the Operational Programme Human Resources and Employment, and by 15 % from the state budget of the Czech Republic. The subject of the project was obtaining professional practise for candidates registered at the contact workplace of the employment office of ČR, Zlín region. These candidates were under 30 years, without educational background distinction and without working experience or had only minimal working experience of 2 years after completion of profession preparations.
| Project: | Support for professional education of employees POVEZ II |
| Agreement number: | CZ.03.1.52/0.0/0.0/15_021/0000053 |
| Agreement number: | ZLA-MN-114/2017 |
| Project realization: | September 2017 – October 2017 |
| Project type: | EPLAN Experience training |
| Funding: | CZK 407K |
The aim of the project was raising the professional qualification of the electrical-design department workers.
| Project: | Support for professional education of employees POVEZ II |
| Agreement number: | CZ.03.1.52/0.0/0.0/15_021/0000053 |
| Agreement number: | ZLA-MN-113/2017 |
| Project realization: | November 2017 – April 2018 |
| Project type: | Head of operations/foreman-forewoman |
| Funding: | CZK 434K |
The aim of the project was raising the professional qualification of the head workers.
| Project: | Support for professional education of employees II |
| Project number: | CZ.03.1.52/0.0/0.0/15_021/0000053 |
| Agreement number: | ZLA-MN-177/2017 |
| Agreement number: | ZLA-MN-178/2017 |
| Agreement number: | ZLA-MN-179/2017 |
| Agreement number: | ZLA-MN-180/2017 |
| Agreement number: | ZLA-MN-181/2017 |
| Agreement number: | ZLA-MN-182/2017 |
| Project realization: | November 2017 – May 2018 |
| Project type: | Professional education in German, Russian and English language |
| Funding: | CZK 1 126K |
The aim of the project was raising of the language knowledge of our workers.
| Project: | Competitive production of machine tools |
| Programme: | Operational Programme of Enterprise and Innovations |
| Project type: | Acquiring new technologies |
| Project realization: | 2008–2011 |
| Funding: | CZK 15 941K |
The goal of the project was improvement of the company’s competitiveness in the area of the of machine tools components production by introducing new innovated technologies during the production process. The project was successfully completed.
| Project: | Expansion of research and development base for the production line of multispindle automatic lathes of TAJMAC-ZPS, a.s. |
| Programme: | Potential – Call III- extension |
| Project type: | Expansion of capacities for industrial research, development and innovation |
| Project realization: | 2012–2014 |
| Acknowledged costs of project: | CZK 25 803K |
| Funding: | CZK 10 321K |
The aim of the project was the expansion of capacities of the test-room and prototype workshops for industrial research, development and innovation.
| Project: | Increasing effectiveness of the production process of a machine awarded by the Czech Head competition jury |
| Programme: | Innovation - innovative project |
| Project type: | Increasing innovative productivity of companies |
| Project realization: | 6/2015–11/2017 |
| Acknowledged costs of project: | CZK 47 891K |
| Granted funding: | CZK 11 375K |
The aim of the project was increasement of competitiveness of our company in the area of production of components for the TMZ machine series by implementing new, innovative technologies of the production process.
| Project: | Development of CNC six-spindle automatic lathes series |
| Programme: | EUREKA |
| Project realization: | 2003 – 2006 |
| Acknowledged costs of project: | CZK 52 289K |
| Granted funding: | CZK 13 072K |
The project was successfully completed and defended. The Research Institute of Textile Machines in Liberec cooperated on the project.
| Project: | Horizontal machine with high dynamics |
| Programme: | POKROK (PROGRESS) |
| Realization: | 2004 – 2006 |
| Acknowledged costs of project: | CZK 35 079K |
| Granted funding: | CZK 13 213K |
The project was focused on the development of horizontal machining centre with a 500 x 500 mm pallet. Czech Technical University in Prague, Faculty of Mechanical Engineering cooperated in the project. The project was successfully completed and defended.
| Project: | New methods and procedures when using mechatronic elements in machine tools design and construction |
| Programme: | TRVALÁ PROSPERITA (PERMANENT PROSPERITY) |
| Realization: | 2007 – 2010 |
| Acknowledged costs of project: | CZK 84 550K |
| Granted funding: | CZK 26 731K |
The research and development project was focused on research and usage of non-traditional materials in the construction of machine tools. The Research Institute of Textile Machines and Czech Technical University in Prague took an active part in the project. Project was completed and defended.
| Project: | Seismically balanced machine tool |
| Programme: | IMPULS (IMPULSE) |
| Realization: | 2008 – 2010 |
| Acknowledged costs of project: | CZK 59 760K |
| Granted funding: | CZK 11 328K |
The project was focused on the development of a horizontal machine with usage of the floating principle of machine axes movement with utilization of active damping of vibrations. The project was conducted in cooperation with the Czech Technical University in Prague, Faculty of Mechanical Engineering. The project was completed by construction of two machine prototypes and was successfully defended.
| Project: | Highly-productive machine tool for complex machining |
| Programme: | TIP |
| Realization: | 2009 – 2011 |
| Acknowledged costs of project: | CZK 59 370K |
| Granted funding: | CZK 20 600K |
The project of research and development was focused on the development of a six-spindle automatic lathe designed for complex machining of parts with the use of up to 51 controlled axes. Non-traditional composite materials were used in the machine in research for the drive of the spindles. The Research Institute of Textile Machines in Liberec participated in the project in researching mechatronics.
| Project: | Multipurpose machine tool |
| Programme: | TIP |
| Realization: | 2011 – 2013 |
| Acknowledged costs of project: | CZK 63 994K |
| Granted funding: | CZK 22 204K |
The Research and development project was focused on the development of a multipurpose machine tool prototype. The machine tool is designed for complex machining. The Research Institute of Textile Machines in Liberec took part in the development of the machine and peripheral devices.
| Project: | Ecodesign in the construction of machine tools |
| Programme: | TIP |
| Realization: | 2011 – 2013 |
| Acknowledged costs of project: | CZK 7 970K |
| Granted funding: | CZK 3 985K |
The bearer of the project was the Czech Technical University in Prague, Faculty of Mechanical Engineering. The project was focused on research and development in the field of energy saving of machine tools. The project was completed and successfully defended.
| Project: | Compensation of dynamic effects of machine tools |
| Programme: | ALFA |
| Realization: | 2012 – 2014 |
| Granted funding: | CZK 5 570K |
The Research and development project was focused on the area of compensation of unfavourable dynamic effects of machine tools. The Czech Technical University in Prague, Faculty of Mechanical Engineering took active part in the project.
| Project: | Modular range of multipurpose machine tools |
| Programme: | TIP |
| Realization: | 2012 – 2014 |
| Granted funding: | CZK 13 745K |
The Research and development project was focused on the development of a modular range of machine tools. The VÚTS, a. s. in Liberec took active part in the development of the machine and peripheral devices. The project was completed and successfully defended.
| Project: | Centre of Competence - Manufacturing Technology |
| Programme: | ALFA |
| Realization: | 2012 – 2019 |
| Granted funding: | CZK 220 840K |
The project was aimed at research and development of means, tools and solutions for increasement of main utility values of machine tools and shaping machines. The TAJMAC-ZPS, a.s. took part in the project under the consortium whose members also are the Czech Technical University in Prague TOS VARNSDORF, TOS KUŘIM, a.s., TOSHULIN, a.s, KOVOSVIT MAS, a.s and others.
| Project: | Predictive system of thermal regulation for machine tools |
| Programme: | ALFA |
| Realization: | 7/2014 – 6/2017 |
| Granted funding: | CZK 9 103K |
The Research and development project was focused on the area of a predictive system of thermal regulation of highly precise machine tools. The Intemac Solution, s.r.o. and Sobriety s.r.o. took active part as co-investigators in the project.
| Project: | Effective construction of machine tools |
| Programme: | ALFA |
| Realization: | 7/2014 – 12/2017 |
| Granted funding: | CZK 10 382K |
The Research and development project was focused on general methodology for effective construction of machine tools during their assembly phase and handover testing with the utilization of new, progressive technologies. The bearer of the project was the Brno University of Technology, Faculty of Mechanical Engineering, with the participation of co-investigators Intemac Solution, s.r.o., TOSHULIN, a. s., TOS Kuřim-OS, a. s., ŠKODA MACHINE TOOL, a. s.
| Project: | Modern machine tools with low noise and vibrations emissions |
| Programme: | EPSILON |
| Realization: | 07/2014 – 06/2017 |
| Granted funding: | CZK 7 879K |
The Research and development project was focused on the reduction of noise and vibration emissions of machine tools. The VÚTS, a. s. in Liberec took active part in the project.
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